Why Regular Inspection of Fall Protection Equipment Is Essential

In any work-at-height environment, fall protection equipment is a critical safeguard for worker safety. Even minor damage or neglect can lead to catastrophic consequences in the event of an accident.

Many companies purchase certified equipment but overlook the importance of regular inspection and maintenance. Checking fall protection systems is not just a routine task — it’s a vital process that ensures every component functions reliably when it matters most.

1. Why Inspecting Fall Protection Equipment Matters

1.1 Ensure Worker Safety

The reliability of a fall protection system is directly tied to a worker’s life. Any webbing wear, metal deformation, or absorber aging can cause equipment failure during a fall.
Regular inspections help identify potential hazards early, preventing accidents before they happen.

1.2 Compliance with Standards and Regulations

Fall protection systems must comply with international standards such as OSHA, ANSI Z359, or the EN series in Europe.
Routine inspections help maintain compliance and reduce legal and liability risks.

1.3 Extend Equipment Service Life

With consistent maintenance and inspection, the service life of fall protection gear can be significantly extended. This prevents premature damage caused by neglect and reduces long-term safety costs for businesses.

2. Main Components of a Fall Protection System

A complete personal fall arrest system (PFAS) typically includes:

• Full body harness

• Anchor point

• Connecting device

• Self-retracting lifeline (SRL) or energy-absorbing lanyard

These components work together to prevent falls and minimize impact forces if a fall occurs.

3. How to Inspect Fall Protection Equipment

3.1 Daily Pre-Use Inspection

Before every work-at-height task, workers or safety supervisors should perform a pre-use check to visually and manually detect obvious defects and confirm equipment readiness.

Check the following:

• Webbing and stitching for fraying, stiffness, or cuts

• Metal components (D-rings, buckles, adjusters) for corrosion, cracks, or deformation

• Buckles and adjusters for smooth operation and secure locking

• Ensure labels and serial numbers remain legible

3.2 Annual Comprehensive Inspection

At least once a year, conduct a full inspection and recertification performed by a qualified inspector to verify ongoing performance and safety.
This includes:

• Strength, functionality, and appearance testing per GB and EN standards

• Structural stability and load-bearing verification of anchor points

• Issuance of a written inspection report, retained until the next cycle

4. Detailed Inspection Methods for Each Component

Harness

• Check for cuts, fraying, or abrasions on webbing

• Ensure stitching is intact and firm

• Inspect buckles and D-rings for rust or deformation

Lifeline and Energy Absorber

• Confirm the energy absorber has not been deployed, contaminated, or exposed to moisture

• Check the rope for chemical, oil, or seawater corrosion

• Ensure all connection points are secure and free of cracks or aging

Anchor Point

• Verify the mounting structure is solid and stable

• Inspect for cracks, corrosion, or weld separation

• Confirm load capacity meets EN 795 requirements (minimum 12 kN)

Connectors and Hooks

• Check for smooth operation and automatic locking

• Look for wear or cracks on the surface

• Perform lubrication and spring tension tests every six months

5. Who Is Responsible for Fall Protection Equipment Inspection?

Inspections must be conducted by qualified and experienced professionals, with clear roles at each level:

All inspection records must be documented, archived, and traceable to ensure continuous compliance.

6. Common Damage Types and Recommended Actions

7. Professional Support from Fupan Safety Tech

Fupan Safety Technology is always ready to help you build a safe and reliable fall protection system — from professional inspections and technical training to standard-compliant equipment recommendations.